
Your Partner in High-Performance Medical Extrusion
From concept to commercialization, we engineer extrusions that meet the highest standards of precision and reliability.
Our Mission
If you can envision an extrusion design, we can make it. We're not your basic extrusion house; we become your partner to help you meet your unique requirements.
We take a different approach to the conventional extrusion rules to develop innovative processes to achieve even the toughest design challenges.


About Emerald Extrusion
01
Trusted by Leading Medical Device Companies
We support from Fortune 500 companies to fast-growing startups from R&D to commercialization of their products.
02
Solutions Tailored to Your Needs
Our custom tooling and validated processes allow us to produce highly unique extrusions. We focus on our process parameters from the inception of the project and create highly repeatable product from lot to lot.
03
Over 100 Years of Extrusion Expertise
With more than a century of proven experience, we’ve continually advanced our medical-grade extrusion knowledge by using technology to deliver unmatched precision, quality, reliability and repeatability in our products.
Our Extrusion Solutions
01

Single-Lumen
Single-lumen extrusions provide dependable performance for a wide range of medical applications based on customer’s needs and specifications.
02

Multi-Lumen
Multi-lumen designs enable multiple channels within a single extrusion, supporting advanced procedures that require versatility and efficiency. We work with our customers to support their unique configurations to meet their medical devices requirements.
03

Thin-Walled
Thin wall, tight toleranced tubing continues to be a leading feature for devices. We manufacture some of the thinnest extrusions available using free extrusion process, which saves our customers labor and time.
04

Multi-Layer
Multi-layer extrusions combine different materials or layers to enhance functionality, safety, and durability. Through process control and extrusion parameters we can manufacture product to different material thicknesses (layers) ratios within the tube.
05

Complex Profile
Complex profile extrusions are highly specialized to our customer's design and vision. We can develop processes that result in a one of a kind shape and geometry to meet a specific requirement for unique and challenging applications.
Commitment to Quality
Controlled Environments
All products are produced in a Class 8 certified cleanroom to meet the highest standards of cleanliness and reliability.
Exacting Standards
We go beyond industry standard by aligning our measurement methods with our customer, from inspection tools to AQL levels to ensure that the product is measured and inspected the same way from beginning to end.
Customer-Driven Assurance
For projects that demand it, we perform 100% part sorting to guarantee specifications are met down to the smallest detail.
Validated Processes
With ISO 13485:2016 process validation procedures and ongoing quality assurance, we reduce downstream manufacturing variability and deliver repeatable lots, even for highly customized and complex designs.

Materials We Offer
01
Pebax
02
Nylon 12, 6, 11
03
Polyethylene
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Polyurethane
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Pellethane
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PEEK
07
Neusoft
08
Polypropylene
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C-flex
10
Perfluoroalkoxy (PFA)
We frequently make bespoke solutions with other materials as well. Contact us for more information!
Get in Touch
Have Questions? Contact us today.

